The mining industry is often faced with the serious challenge of accidents due to its inherent complexity and potential risks. Mining accidents are often caused by deficiencies in safety and standardization of operations in operations management. Traditional mining operations are inefficient, weak security, operational norms are not in place, as well as incompatibility between systems and other issues, these issues bring a lot of uncertainty to the development of mining-related enterprises, how to achieve efficient and safe mining operations has become the focus of attention of mining enterprises. Based on the Fulima cloud platform to create a mine integrated management platform can effectively improve the traditional mining operations of production safety management problems, thereby enhancing the level of production safety and operational efficiency, and realize the digital transformation of mines.

Mining integrated management platform to provide support for the digital transformation of mining enterprises

The Integrated Mine Management Platform is a digital mine management platform driven by digital twin and built by integrating existing hardware and software data. As an innovative mine and coal industry management system based on IoT and big data technology, this platform is able to realize full life cycle management of mining, digging, electromechanical, transportation and ventilation by collecting data from mine environment, equipment, vehicles, materials, personnel and third-party systems; the platform integrates Ai recognition algorithms, and utilizes video monitoring and detection to detect safety problems in time and reduce the occurrence of safety accidents. The platform integrates Ai recognition algorithms and utilizes video monitoring to detect safety problems in time and reduce the frequency of safety accidents. On this basis, it has constructed a number of thematic systems for production, safety, equipment, training, tasks, etc., aiming to help mining enterprises realize the business standardization and comprehensive management of the production process by strengthening system integration, reducing management costs, lowering safety accidents, and improving work efficiency, so as to comprehensively improve the efficiency of the management of mining enterprises and promote the digital transformation of mining enterprises.

Mining intelligent management of five centers to achieve comprehensive control of mines

For mining operations in the production, safety, equipment, training, the task of the five major aspects of the mine integrated management platform ad hoc production control center, safety control center, equipment maintenance center, intelligent training center, process management center five centers, to achieve the integrated control of the mine.

Production Control Center: One map to control the whole “mine”.

The mine production control center is mainly oriented to production site management, relying on digital twin technology, adopting three-dimensional form to restore the mine operation site, integrating and utilizing the data of the existing system to implement real-time monitoring and data collection of the mine's production activities, equipment status, staffing, transportation process, environmental conditions and energy consumption and other key elements. The center achieves static high-precision positioning of personnel through the mine personnel positioning system with UWB positioning technology as the core, further strengthens the real-time monitoring and analysis capability of equipment operation status, production dynamics and energy consumption, realizes the intelligent control of mine production operations, and provides powerful data support and assistance for mine production and operation decision-making.

The mine digital twin is based on GIS geographic information system, digitally mapping the mine environment, terrain, work equipment, operators, road network and other elements of the situation, combined with the front-end intelligent sensing equipment data and model algorithms, the safety supervision, centralized control, inspection, decision-making, management and other areas of business data for integrated monitoring and analysis, to assist managers in real-time control of the overall mine production and operation of the site elements to achieve A map to manage the whole “mine”.

Safety Control Center Intelligent Safety Supervision Integration

On the basis of traditional video monitoring, the Mine Safety Control Center relies on AI visual analysis and embeds functional algorithms to monitor and intelligently warn the safety production management for operation violations. The center utilizes the original cameras in the old plant to complete the four major categories of functions: intelligent attendance, security management monitoring, equipment operation supervision, and operation safety specification.

In response to abnormal phenomena, irregular operation and other behaviors in the application process of production safety management, the safety control center monitors and analyzes in real time, intelligently identifies abnormal behaviors and warns of such behaviors, and pushes the resulting abnormal alarm information to the relevant personnel through the PC terminal and the mobile terminal in order to deal with it in a timely manner. The platform will form an intelligent analysis chart of the clear alarm information to the manager's end, so that the relevant personnel can instantly know, understand and respond to the alarm event, thus better realizing the safety control work.

Equipment Maintenance Center Equipment full-cycle intelligent maintenance

The Mining Equipment Overhaul Center has set up a solution for the whole life cycle management of the equipment overhaul process for a variety of situations such as equipment overhaul, item repair, critical failure, maintenance, etc. The center integrates the existing equipment to develop a customized equipment management system. The center develops customized equipment management and control system by integrating the existing equipment, carries out standard online management of resources, realizes one map management of equipment by using digital twin technology, and at the same time realizes the intelligent generation of all kinds of reports, and assists the management personnel to supervise, analyze, and make decisions on the overhaul management by means of intelligent analysis based on the life span of the assemblies and the operating hours.

The equipment maintenance center quickly grasps the equipment situation through data precipitation combined with three-dimensional scenes, which can ensure production continuity, extend equipment life, optimize cost expenditure, and complete the intelligent maintenance of mining operations.

Intelligent Training Center: Simulation and Reinforcement Training

The Smart Training Center introduces wearable equipment and sets up virtual simulation training through virtual simulation for different product structures, fault types, and typical cases in operation and other mining operation problems. The training provides theoretical cognition, simulation training, assessment and evaluation in the form of cognition of the structure of mining equipment-related systems, parts cognition, disassembly operations, maintenance simulation and other operations, to build a virtual simulation simulation training system to enhance the operation and maintenance level of the trainers in mining operations, in order to achieve the effect of enhancing the teaching and training and lowering the threshold of the training technology.

Process Management Center: Opening up process islands and business breakpoints

The Process Management Center realizes the management of enterprise attendance, assets, contracts, files, inspections, labor protection, performance and other processes in one account by integrating the approval process, opening up process silos and business breakpoints, establishing a standard approval mechanism, and uploading offline business to realize standardized and digital management of business, reduce manual repetitive work and improve management capabilities.

Fulima cloud platform Digital twin-driven industrial Internet platform

Fulima cloud platform is a service-oriented manufacturing demonstration platform recognized by the Ministry of Industry and Information Technology of the State, which is committed to effectively assisting enterprises based on manufacturing and integrating services through digital technology, improving enterprise manufacturing efficiency and product service capabilities, reshaping the manufacturing value chain, and promoting the transformation of manufacturing enterprises into service-oriented manufacturing.

The platform includes J3D digital twin development platform, RBI business intelligence development platform, model intelligence lightweight platform and application low-code development platform, supporting online development of Web digital twin and digital decision-making applications. At the same time, the platform builds an open industrial Internet technology service system, covering a series of products and technology solutions such as Internet of Things, data platform, digital twin application development, algorithm services, etc., to create an industrial Internet industrial ecology with abundant resources, information sharing and win-win cooperation, and to help enterprises in the digital transformation and upgrading of the whole value chain from the three dimensions of digital marketing, digital production, and digital management and control.